AE-BAR High-Conductivity Flat, Square & Round Bars

Solid Aluminium Bars

Standard solid flat bars, square bars, and round bars extruded from 6063, 6082, and 6101 electrical-conductivity alloys for structural and electrical engineering.

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Frame Depth
Solid Thickness: 3mm to 30mm
Glass Range
N/A
Max Sash Weight
N/A (Structural Stock)
Thermal Barrier
High Thermal Conductivity
Air Tightness
Solid Metal
Water Tightness
Corrosion Resistant
Wind Resistance
High Tensile Strength
System Overview

Engineering & Performance Highlights

Our Solid Bar Section comprises a complete range of solid aluminium flats, squares, and rounds. Utilized extensively in electrical busbar trunking, electrical switchboards, structural brackets, machining blanks, and general engineering fabrication, these bars offer high thermal and electrical conductivity, uniform temper, and exceptional surface cleanliness.

Key Engineering Advantages

  • Full dimension range: Flat bars 12mm to 150mm width, Square bars 6mm to 50mm
  • Available in EC-grade alloy (6101/1050) up to 58% IACS electrical conductivity
  • Structural alloys (6063-T6 / 6082-T6) offering tensile strength up to 310 MPa
  • Smooth mill finish with sharp 90-degree square corners or controlled corner radii
  • 100% in-house spectrometer tested for chemical purity and electrical resistance
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Solid Aluminium Bars
Direct Architectural Specification

Fabrication & Engineering Specifications

Comprehensive manufacturing standards and alloy parameters for Solid Aluminium Bars (AE-BAR).

Extrusion & Material Quality

Alloy Grade
6063-T6 / 6061-T6 (Virgin Ingot)
Extrusion Tolerance
BS EN 12020-2 / IS 3965 Standard
Surface Finishes
Qualicoat Powder Coat, PVDF, Anodized (15-25µm)
Stock Lengths
5.85m, 6.0m, Custom Cut-to-Size

Fenestration Hardware & Gaskets

Groove Standard
European Standard Euro-Groove
Gasket Material
Vulcanized EPDM (Weather & UV Resistant)
Corner Jointing
Corner Cleat Crimping & Epoxy Injection
Locking Compatibility
Multi-Point Shoot-Bolt & Smart Biometric
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Have Architectural Drawings for Solid Aluminium Bars?

Our CAD and die engineering team will review your elevations and provide full section proposals within 24 hours.

Submit Drawings for Quote