ISO 9001:2015 · BIS Certified · In-House Testing Laboratory

Stringent Quality & Batch Traceability

Consistency by Design, Compliance by Discipline. Every profile, billet, and finished consignment passes through controlled workflows, advanced in-house lab validation, and strict gate checkpoints before dispatch release.

ISO 9001:2015
Quality Management System
BIS Certified
IS 733 · IS 1285 · IS 63400
ALEMAI Member
Industry Association
In-House QA Testing Lab

Advanced Testing Instruments

Chemical analysis, mechanical stress validation, dimensional metrology, and temper verification under one roof — ensuring decisions remain inside our manufacturing campus with zero outsourced uncertainty.

Ample Extrusion world-class quality testing laboratory room
World-Class Diagnostic Facility

World-Class Quality Laboratory & Compliance

Quality is embedded in every phase of our manufacturing process. Our in-house testing lab is equipped with modern diagnostic equipment to ensure strict compliance with global standards — from raw material preparation and billet casting to high-precision extrusion, heat treatment, and final finishing.

100% Pre-Extrusion
OES chemical purity check
BIS – IS 733 Standard
ISI certified bar & profile sections
Optical Emission Spectrometer GNR miniLab
Spectrochemistry
GNR miniLab OES
Chemical Analysis

SPECTRO Chemical Analysis (Optical Emission Spectrometer - OES)

Our in-house Optical Emission Spectrometer verifies aluminium alloy chemistry on every melt batch prior to casting and extrusion. It provides 100% heat-wise composition analysis down to parts-per-million, ensuring alloy purity and strict compliance with global standards before any profile reaches the press.

Multi-element quantitative analysis: Si, Fe, Cu, Mn, Mg, Cr, Zn, Ti
Batch-wise composition verification for wrought and foundry alloys
Full melt-to-billet heat number linkage for 100% chemical traceability
Foundation for certified Mill Test Certificate (MTC) chemical data
Computerised Universal Testing Machine TUN-200
Mechanical Testing
TUN-200 Computerised Frame
Mechanical Validation

Universal Testing Machine (UTM)

Our computerized Universal Testing Machine performs comprehensive testing for tensile strength, elongation, yield strength, and mechanical hardness parameters on specimen test coupons derived directly from extruded batches.

0.2% Proof Stress (Yield Strength) validation in MPa
Ultimate Tensile Strength (UTS) breaking load measurement
Percentage elongation across standardized 50 mm gauge length
Continuous microdata electronic recording linked directly to customer heat records
Webster and Brinell Hardness Testers for Aluminium
Hardness Testing
Webster & Brinell Dual Testers
Temper Verification

Webster & Brinell Hardness Testers

Dual hardness testing procedures combine rapid shopfloor verification with laboratory heavy-duty indentation. Webster and Brinell testing ensures strict compliance with T4, T5, and T6 temper specifications across thin-wall and thick-section profiles.

Webster Hardness Tester: Portable, quick-testing apparatus specifically designed for rapid on-site aluminum profile hardness verification
Brinell Hardness Tester: Heavy-duty indentation testing to measure penetration resistance and accurate hardness levels across thick sections
Continuous verification across press exit, quench discharge, and artificial ageing ovens
Ensures optimal structural stiffness, load-bearing integrity, and deflection resistance
Optical Profile Projector and Metrology System
Optical Metrology
Contour Profile Projector
Geometric Fidelity

Optical Profile Projector & Dimensional Inspection

Precision optical profile projectors and digital metrology tools inspect extrusion cross-sections against CAD drawing masters. Critical wall thicknesses, snap-fit grooves, screw ports, and corner radii are checked to ±0.1mm tolerance windows.

High-magnification contour projection for intricate architectural die profiles
Non-contact cross-section dimensioning, wall thickness and angle checks
Verification of straightness, angularity, twist, and flatness tolerances
Full compliance with BIS – IS 733 Indian Standards for extruded profiles
Zero-Defect Protocol

7-Stage Inspection Gates

From incoming raw ingot verification to certified dispatch release, every production batch passes through defined inspection gates with logged acceptance criteria.

Gate 01

Raw Material Verification

100% Optical Emission Spectrometry on virgin ingots and master alloys to verify chemistry before charge.

Gate 02

Melting & Casting Control

Online degassing, ceramic filtration, and spectro sample verification prior to pouring and log homogenizing.

Gate 03

Tooling & Die Clearance

Die inspection, hardness test of nitrided bearing surfaces, and first-off profile cross-section metrology check.

Gate 04

Extrusion Parameter Monitoring

Continuous monitoring of ram pressure, billet temperature, container heat, and exit speed to ensure uniform structure.

Gate 05

Heat Treatment & Hardness QA

Logged ageing oven cycle times and temperatures, complemented by Webster and Rockwell temper hardness confirmation.

Gate 06

Mechanical Lab Validation

Destructive coupon testing on computerized UTS for yield strength, UTS, and minimum elongation compliance.

Gate 07

Dimensional & Surface Release

100% visual finish audit, micron coating thickness check, squareness check, and Mill Test Certificate (MTC) release.

100% Batch Traceable

Every bundle carries heat numbers and lot codes traceable back to raw billet melt chemistry.

Certified ISO 9001:2015 Standards
Traceability Guarantee

Mill Test Certificates (MTC)

We understand that critical architectural, automotive, and industrial engineering projects demand verifiable documentation. Every shipment of Ample Extrusion profiles is backed by an authentic Mill Test Certificate detailing:

Actual Spectro Chemistry (% wt)
UTS, Yield Strength & Elongation
Brinell / Webster Hardness
Dimensional Tolerance Audit
Billet Melt & Heat Number
Surface Finish & Coating Report

Request MTC or Lab Trial

Need specific tensile guarantees, third-party witness testing, or alloy chemistry certificates for your procurement audit?

Contact Quality Team

Review Our Infrastructure & Technical Catalogues

Discover the 1450 MT press machinery behind our precision profiles, or browse our alloy selection tables.